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Ultrasonic metal welding is mainly used in the solar energy field in the following scenarios:
◆ Flat solar heat absorption panels:Efficient and reliable connection between the metal absorber core and the fluid pipeline (copper tube).
◆ Photovoltaic module welding:Precision fusion of solder ribbons and cell grid lines
◆ Solar panels:Electrical connection between aluminum current conductors and conductive glass
◆ Solar collectors/collector panels:Welding copper sheet-to-copper sheet, copper sheet-copper tube, aluminum plate-to-copper tube, etc
◆ Flexible Modules:High-speed welding of perovskite-crystalline silicon tandem module production lines
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Advantages | Explanation |
Zero thermal damage | Soldering temperature < 150°C to avoid cell cracks and performance degradation caused by high temperatures |
No flux | No chemical agents are needed, avoiding PID degradation caused by flux residue |
Strong material compatibility | It can weld a variety of materials including tin-plated copper strip, aluminum strip, and composite ribbon |
Ultimate heat conduction | Direct metallurgical bonding between metals results in extremely low thermal resistance and extremely high thermal conductivity |
Protective coating | Low-temperature processes avoid damaging the selective absorbent coating on the surface of the absorber plate |
Dissimilar metal welding | It is especially skilled at connecting different metals, achieving the optimal combination of "aluminum plates and copper tubes." |
超声波焊接解决了传统胶粘(导热差、易老化)、钎焊(高温变形、涂层损坏)和机械压接(接触面积小、易松动)等方法的固有缺陷。该技术已成为高性能平板太阳能集热器制造中不可或缺的行业标准工艺。随着N型TOPCon、HJT等高效电池技术普及,超声波焊接正成为光伏企业技术升级的新方向。