Battery
Battery Industry Application Scenarios

Ultrasonic welding is widely applied in battery manufacturing, covering multiple key processes from cells to modules:

◆ Tab Welding: Connect cell tabs (nickel, aluminum, copper) to busbars or external circuits, a core process in battery production.

◆ Multi-layer Tab Welding: Achieve high-quality, damage-free bonding between multiple ultra-thin metal foils and tabs.

◆ Busbar Welding: Precisely weld busbars onto cell tabs to realize series and parallel connection of cells.

◆ Battery Housing Sealing: Tightly weld the top cover and bottom housing to form a sealed cavity.

◆ Applicable battery types: cylindrical batteries, prismatic batteries, pouch batteries, solid-state and semi-solid-state batteries.

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Battery
Core Advantages

Advantages

Explanation

Almost the only viable solution

For welding multilayer ultra-thin metal foils, ultrasonic is almost the only welding solution that can be scaled up

High precision and consistency

Welding precision can reach the micron level, with a tab welding yield rate of 99.8%

Low temperature efficiency is high

Avoid thermal damage, achieve fast welding speed, and high production efficiency

Low internal resistance

The battery has lower internal resistance, generates less heat, and has higher charge/discharge efficiency

Compatible with distinct metals

Supports various dissimilar metal combinations such as copper-aluminum and copper-nickel


Industry Value

Ultrasonic welding complements laser welding in power battery production—ultrasonic welding is mainly used for multi-layer tab welding in intermediate processes, while laser welding is used for flexible connections and top cover welding. Each has its own responsibilities, working together to ensure the quality of the battery's electrical connections.

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