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Ultrasonic metal welding technology runs through the entire "three-electric system" process in new energy vehicle manufacturing:
◆ Power battery cells:Precise welding of copper/aluminum foil and tabs is a key process for collecting current inside the battery
◆ Battery module:High-speed, low-temperature welding of cells in series and parallel, connecting plates and electrode posts
◆ High-voltage wiring harnesses and terminals:Terminal welding for high-voltage wiring harnesses in new energy vehicles meets the stringent reliability requirements of high-voltage connections
◆ Motor and Electronic Control System:Reliable connection of wiring harnesses and terminals
◆ IGBT power modules:Precision soldering between pins and copper-plated substrates
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| Advantages | Explanation |
| Low-resistance connection | The resulting solid-bonded resistance is extremely low and stable, significantly improving conductivity uniformity |
| No thermal damage | The welding process temperature is kept low, preventing annealing of tab materials and maintaining mechanical and electrical conductivity |
| Safe and reliable | The welding process produces no sparks, meeting automotive-grade safety requirements |
| Dissimilar metal welding | Specializes in joining distinct metals such as copper-aluminum and copper-nickel, solving the challenges of welding lightweight materials |
Ultrasonic welding is a key process in power battery production, directly related to battery safety, cycle life, and vehicle driving safety. With the continuous increase in new energy vehicle penetration, demand for this technology in automotive wiring harnesses and battery manufacturing is experiencing explosive growth.